Skip to main content

Laser Beam Path Purge

  • Article Content:

    One crucial aspect of beam delivery in a high-power laser system is the beam purge. This process involves introducing a low flow of clean dry air or nitrogen into the enclosed laser beam path. The purpose of this gas flow is to maintain positive pressure inside the enclosed path, preventing contaminants such as particulates or vapors from entering and affecting the laser beam.

    A well-maintained beam purge is essential for consistent laser system performance, regardless of power level. However, when operating at power levels above 3,000 Watts, it becomes absolutely critical. Poor-quality beam purging at these higher levels can significantly amplify performance issues.

    The external beam path is constantly exposed to contaminants like dust, dirt, and particles from the laser application which can distort the laser beam if they enter the path. Beyond visible particulates, other contaminants—such as chemical and paint fumes, oil mist, and water vapor—can also negatively impact beam quality. These substances contribute to thermal blooming, an abnormal widening of the laser beam that shifts the focal point and disrupts precise cutting.

    To maintain a stable focal point and avoid this distortion, it is necessary to implement a proper beam purge. A steady flow of gas creates positive pressure within the beam delivery path, preventing contaminants from interfering with laser performance.

    For systems operating above 3,000 Watts, it is recommended to pressurize the internal beam path using nitrogen, with a gas pressure of 100–100 mbar and a flow rate of 20 L/min.

    Many laser users mistakenly believe they can reduce beam purge levels while still maintaining peak system performance. While using air instead of nitrogen can be a cost-saving alternative, it must be clean, dry, and oil-free. Standard shop compressor air is insufficient, as even the cleanest compressed air can contain oil mist, hydrocarbons, and water vapor, even with an air dryer in place.

    The best approach is to install a secondary air dryer near the laser machine. This air dryer should filter air to 1 micron and regulate the dew point to 40°F or lower. Keeping a dedicated air dryer in operation and maintaining beam purge at optimal levels can help prevent unnecessary troubleshooting and downtime.

  • Article Picture:
  • Authors : Gilbert Haas
  • Last Updated Date: 2024-10-06
  • Hits: 56

Optic Cooling

  • Article Content:

    Choosing the correct coolant temperature is important to the proper operation and longevity of water-cooled optical components. When the coolant
    temperature is lower than the dew point, condensed water will build up on optical surfaces. This condition will lead to accelerated deterioration of the
    optical coatings.


    The greatest risk of condensation damage occurs in a high heat/high humidity environment where the coolant temperature is colder than the dew point
    of the surrounding air or when the system is shut down, but the coolant continues to flow through the optics for extended periods of time.


    It is important that the temperature of the water-cooled optics be maintained above the dew point temperature at which the onset of condensation
    occurs. The conditions below must be met to avoid the problem:

    1. Make sure that the water temperature is above the ambient dew point. See chart.
    2. Reduce the relative humidity (dew point temperature) of the environment. This can be accomplished by air conditioning or
      dehumidifying the room in which the system is used.

    To use table, look down the Air Temp column and locate an air temperature in Fahrenheit or Centigrade (deg C are shown in parentheses) that corresponds to the air temperature in the area where the optics are operating. Follow this row across until you reach a column matching the relative humidity
    at your location. The value at the intersection of the Air Temp and Relative Humidity columns is the Dew Point temperature in deg F (or deg C). The
    chiller's temperature setpoint must be set above the dew point temperature. For example, if the air temperature is 85 deg F (29 deg C) and the relative
    humidity is 60%, then the dew point temperature is 70 deg F (21 deg C). Adjust the chiller's temperature setpoint to 72 deg F (22 deg C) to prevent
    condensation from forming on the optics.

     

    Coolants

    The coolant medium must contain no less than 90% water (distilled or tap) by volume.
    In closed loop systems, avoid glycol-based additives because they can lower the thermal conductivity. A corrosion inhibitor/algicide is recommended
    such as Optishield, or equivalent, that does not effect the coolant's thermal conductivity. In applications where biocides containing chlorides are used,
    concentrations should not exceed 25 parts per million (PPM).
    In case where the coolant is supplied from the tap, a 200um filter may be required. Water must be free from algae and other organisms, with a pH factor between 7.5 and 9.00, and maximum hardness of 300ppm.
    Haas laser components may incorporate the following materials in the coolant path: aluminum, brass, copper, Delrin, polyethylene, PBT, stainless steel,
    and Viton.

  • Article Picture:
  • Authors : Gilbert Haas
  • Last Updated Date: 2024-02-06
  • Hits: 28

Laser Beam Polarization

  • Article Content:

    Polarization is an important optical property inherent in all laser beams. Brewster windows, reflective phase retarders, and absorbing thin-film reflectors use the advantage of polarization. On the other hand, it can cause troublesome and sometimes unpredictable results when ignored. Since virtually all laser sources exhibit some degree of polarization, understanding this effect is necessary in order to specify components properly. The following text gives a basic polarization definition and presents the polarization types most commonly encountered.


    Figure 1 Definition of a polarization vector

    Light is a transverse electromagnetic wave; this means that the electric and magnetic field vectors point perpendicular to the direction of wave travel. (Figure 1.) When all the electric field vectors for a given wavetrain lie in a plane, the wave is said to be plane or linearly polarized. The orientation of this plane is the direction of polarization.

    Unpolarized light refers to a wave collection which has an equal distribution of electric field orientations for all directions. (Figure 2.) While each individual wavetrain may be linearly polarized, there's no preferred direction of polarization when all the waves are averaged together.

    Randomly polarized light is exactly what it says; the light is plane polarized, but the direction is unknown, and may vary with time. Random polarization causes problems in optical systems since some components are polarization sensitive. If the polarization state changes with time, then the components' transmission, reflection, and/or absorption characteristics will also vary with time.


    Figure 2 Unpolarized light

    Polarization is a vector that has both direction and amplitude. Like any vector, it's defined in an arbitrary coordinate system as the sum of orthogonal components. In Figure 3, we see a plane polarized wave which points at 45° to the axes of our coordinate system. Thus, when described in this coordinate system, it has equal x and y components. If we then introduce a phase difference of 90° (or one-quarter wavelength) between these components, the result is a wave in which the electric field vector has a fixed amplitude but whose direction varies as we move down the wavetrain. (Figure 4.) Such a wave is said to be circularly polarized since the tip of the polarization vector traces out a circle as it passes a fixed point.

    If we have two wavetrains with unequal amplitude and with a quarter-wave phase difference, then the result is elliptical polarization. The tip of the polarization vector will trace out an ellipse as the wave passes a fixed point. The ratio of the major to the minor axis is called the ellipticity ratio of the polarization.


    Figure 3 Two Equal Components

    Always state the polarization orientation when ordering optical coatings for use at non-normal incidence. If you are unsure about how to determine the polarization state of your source, please contact our applications engineers for assistance.

    A wave is resolved into two equal components(Figure 3), each at 45° to the orginal (top). Introducing a quarter-wave phase difference between these components produces a result in a wave whose amplitude is constant (bottom), but whose polarization vector rotates.

    When light strikes an optical surface, such as a beamsplitter, at a non-perpendicular angle, the reflection and transmission characteristics depend upon polarization. In this case, the coordinate system we use is defined by the plane containing the input and reflected beams. Light with a polarization vector lying in this plane is called p-polarized, and light, which is polarized perpendicular to this plane, is called s-polarized. Any arbitrary state of input polarization can be expressed as a vector sum of these s and p components.



    For s-polarization(Figure 4), the input polarization is perpendicular to the plane (shown in color) containing the input and output beams. For p-polarization, the input polarization is parallel to the plane (shown in color) containing the input and output beams.


    Figure 4 S-Polarization

    To understand the significance of s and p polarizations, examine the graph which shows the single surface reflectance as a function of angle of incidence for the s and p components of light at a wavelength of 10.6µm striking a ZnSe surface. Note that while the reflectance of the s component steadily increases with angle, the p component at first decreases to zero at 67° and then increases after that. The angle at which the p reflectance drops to zero is called Brewster's Angle. This effect is exploited in several ways to produce polarizing components or uncoated windows which have no transmission loss such as the Brewster windows.

     

     

  • Article Picture:
  • Authors : Michael Scaggs, Gilbert Haas
  • Last Updated Date: 2014-09-19
  • Hits: 239