Laser Beam Path Purge
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One crucial aspect of beam delivery in a high-power laser system is the beam purge. This process involves introducing a low flow of clean dry air or nitrogen into the enclosed laser beam path. The purpose of this gas flow is to maintain positive pressure inside the enclosed path, preventing contaminants such as particulates or vapors from entering and affecting the laser beam.
A well-maintained beam purge is essential for consistent laser system performance, regardless of power level. However, when operating at power levels above 3,000 Watts, it becomes absolutely critical. Poor-quality beam purging at these higher levels can significantly amplify performance issues.
The external beam path is constantly exposed to contaminants like dust, dirt, and particles from the laser application which can distort the laser beam if they enter the path. Beyond visible particulates, other contaminants—such as chemical and paint fumes, oil mist, and water vapor—can also negatively impact beam quality. These substances contribute to thermal blooming, an abnormal widening of the laser beam that shifts the focal point and disrupts precise cutting.
To maintain a stable focal point and avoid this distortion, it is necessary to implement a proper beam purge. A steady flow of gas creates positive pressure within the beam delivery path, preventing contaminants from interfering with laser performance.
For systems operating above 3,000 Watts, it is recommended to pressurize the internal beam path using nitrogen, with a gas pressure of 100–100 mbar and a flow rate of 20 L/min.
Many laser users mistakenly believe they can reduce beam purge levels while still maintaining peak system performance. While using air instead of nitrogen can be a cost-saving alternative, it must be clean, dry, and oil-free. Standard shop compressor air is insufficient, as even the cleanest compressed air can contain oil mist, hydrocarbons, and water vapor, even with an air dryer in place.
The best approach is to install a secondary air dryer near the laser machine. This air dryer should filter air to 1 micron and regulate the dew point to 40°F or lower. Keeping a dedicated air dryer in operation and maintaining beam purge at optimal levels can help prevent unnecessary troubleshooting and downtime.
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- Last Updated Date: 2024-10-06
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