Crash Detection

This product adds crash detection to our process heads. Hardened steel balls and pads self-locate after a crash. A quick disconnect Lemo® electrical connector provides easy integration. Crash reporting is accomplished via three (3) series wired internal switches. The sealed design and anodized aluminum construction are perfect for industrial applications.

• Provides X, Y, & Z Axis Crash Protection
• 19mm aperture
  • Break-away forces (Vertical config.): Z axis = 15.8 lbs, X-Y axis with 100mm arm = 3.6 lbs
  • Break-away forces (Horiz. config.): Z axis = 23.3 lbs., X-Y axis with 100mm arm = 5.4 lbs
  • Includes Beam Tube Locking Ring Haas part #LR-BT-19
• 25mm Aperture
  • Break-away forces (Vertical config.): Z axis = 21.8 lbs, X-Y axis with 100mm arm = 5.3 lbs
  • Break-away forces (Horiz. config.): Z axis = 30.5 lbs, X-Y axis with 100mm arm = 7.4 lbs
  • Includes Beam Tube Locking Ring Haas part #LR-BT-25
• Switch actuation at ± 0.5° deflection
• 4mm Z-Axis Travel
• Self-Resetting
• Hardened Steel Locating Pads
• System circuit is normally closed in safe operating mode. Switches Rated at 1A @120VAC or 28VDC
• Self-Resetting Switch 
• Lemo® Socket & Jack Provided
• Vertical & Horizontal Configurations
• 1"-32 Mounting Thread
• Sealed Design
• Small Package
• Anodized Aluminum Construction

This magnetic breakaway unit provides mechanical crash protection for our process heads. During accidental collisions, the assembly safely disconnects to prevent damage to optical components and motion hardware. A strong magnetic interface provides consistent realignment after separation, minimizing downtime and preserving beam path accuracy. Ideal for use in environments where tool crashes pose a risk to both equipment and process integrity.

• Provides X & Y Axis Crash Protection
• Hardened Steel Locating Pins
• Sealed Design
• Small Package
• Anodized Aluminum Construction
• Switch rated 125 volts, 2A (DC), 3A (AC)
• Single pole double throw (SPDT)
• 1" -32 mounting threads

Pneumatic High-Angle Collision Sensor Features

• The Pneumatic High-Angle Collision Sensor is a patented mechanical collision sensor that Stops the motion system within 2 to 10ms of a collision to minimize costly damage.
• Offers a full 13º of angular compliance.
• Absorbs the crash energy without releasing the air pressure in the unit thus preventing tooling 'sag' and eliminating the effects of compressed air being released into the environment.
• Automatically resets to within ±0.0005" (0.013mm) in x, y, and z dimensions and to within ±0.17º rotationally to maximize uptime and eliminate the need for human intervention.
• Has a compliance adjustment feature that lets the user determine
  the amount of deflection allowed before a signal is sent to your robot's E-stop or controller. Pneumatic High-Angle Features PRCS-4619 shown.

Pneumatic High-Angle Collision Sensor Benefits

• Total payload (include weight of tooling, adapter plates, and part)
• Center of gravity in each direction - x, y, and z in inches or millimeters
• Acceleration of robot (inches/second2 or millimeter/second2)
• Environmental factors that apply (high heat, dirty or contaminated environment, etc.)
• Additional insertion forces

Pneumatic High-Angle Collision Sensor Specifications

• Mass 1lb
• Height 2.67in
• Diameter 3.40in
• Pre-Trip Compliance Range 0-0.10in
• Temperature Rating 210 deg F
• Response Time 2-6 msec
• Moment Resistance 29-274 in/lb
• Torque Resistance 56-362 in/lb
• Force Resistance 25-229 lb
• Angular Compliance ±13°
• Rotary Compliance 29-274 in/lb
• Axial Compression 56-362 in/lb
• Repeatability X,Y, & Z 25-229 lb
• Repeatability Z-Axis ±13°
• Mounting bracket custom built for your application